An Overview of What is Double-Cone Mixer

So, what is a double-cone blender & mixer? The double-cone mixer definition is that it can thoroughly combine a wide variety of granules and dry powders. With its angled design, this double-cone blender specification avoids the dead spots that can occur in a standard double-cone mixer. Its conical shape makes for easy discharging and uniform mixing. They're simple to keep clean, load, and unload, and they can manage a lot of weight.

Application & Process of Double-Cone Blender

Machines with two conical mixing bowls combines dry ingredients like powders and granules. All the double-cone blender parts that come into contact with food are stainless steel, making it an extraordinary machine. It can achieve maximum homogeneity in a primary device with two cone blenders at 30–75% of gross volume, depending on powder/granules. The double-cone machine/unique equipment's take on the conventional-style mixer's cone shape removes any dead spots. The price of a double-cone mixer for pharmaceutical powder, Nutraceutical, Food, Chemical, Cosmetic, Ceramic, Pesticide, Plastic, and Other Allied Industries that use cone blenders to blend powders and granules varies.

The Double-Two shape blenders use a container with long, angled corners to mix the materials quickly and thoroughly. This machine can do dry mixing of powders that don't stick together or granules that need low shearing force. It can also mix and blend powders and particles quickly, even if the products have different specific gravities.

The ingredients go into the double-cone blender's drum and cone, which have a particular type of fitting that the manufacturer will know how to use. The double-cone blender uses are shakes and stir the contents of its container, distributing the blended substance evenly. It provides a quick, easily operated flange fitting so the operator can remove the blended importance. Better product homogeneity mixing can be achieved in as little as 5 minutes, depending on the powder/granules being mixed.

Salient Features of Double-Cone Blender

➢ This unique, robust design complies with cGMP or current good manufacturing practices.

➢ double-cone blender parts are AISI 316/316L stainless steel, and non-contact parts are AISI 304 stainless steel.

➢ Ideal dry mixer with double-cone shape product container for granule lubrication, product homogenization, and mixing multiple batches into one.

➢ Available double-cone blender capacity ranges from 25 kg to 10,000 kg.

➢ Rigid Motor and gearbox reduction set with electronic control panel for heavy-duty operation.

➢ Product packaging with a maintenance hole and butterfly valve for emptying.

➢ There is a hinged lid with a seal on the charging hole in the cone, making it easy to charge and clean.

➢ The rotating container for the material or product can go as fast as 8 RPM (revolutions per minute) or higher if the customer requests.

➢ Reels for protecting the container's moving parts are available upon request.

➢ Lumps can be slowed down inside a double-cone with the help of fixed baffles.

➢ The electric control panel of a double-cone machine displays the cycle time.

 

Optional Features of Double-Cone Blender Machine

Method of Feeding:

❖ Product container material loading and unloading using a trolley.

❖ The Vacuum Conveying Transfer System is a Product.

❖ The use of IPC and bin loading.

❖ The product's container's speed can be adjusted with a variable frequency drive.

❖ An AC motor with a variable frequency drive is installed in the product container.

❖ PLC Controls with Human Machine Interface Screens

❖ There is a flame-retardant motor and a push-button control panel.

Additionally, inline milling and loading with vacuum powder transfer systems can be provided.

❖ Access to a Powder Vacuum Loading Facility.

❖ Bin charging with a sealed, dust-free system

❖ Optional 21 CFR Part 11 Compliance Management System

❖ Blender with Low Speed for Mild Blending of Dry Ingredients like Granules and Powder

❖ A machine with zero jerk load is statically and dynamically balanced.

❖ Dust-free pneumatically-controlled valves for fluid transfers

❖ Sensor-equipped bins with a level cut-off

❖ Pneumatic connections with mechanically sealed shafts.

❖ You may incur costs for the provision of validation documents like design validation (DQ), installation validation (IQ), performance validation (PQ), operational validation (OQ), and user validation (manual).

Additional Measures for Safety:

❖ Limit switch safety reel for maximum security.

❖ Automatically shuts down the machine if it detects an overload.

Working of Double-Cone Blender

A standard and portable option is the double-cone blender. The mixing procedure begins after all the powder and granules have been loaded into the cone. It would be best to fill the cone halfway to ensure everything gets mixed up. When using a double-cone blender, you can place the cone strategically to reduce the likelihood of the mixture becoming overworked. The paddle-type baffle strategically plans the uniform mixing in the cone.

However long it says to mix for, that's how long it takes. The side valve then aids the discharge of the blended substance. The polished surface of the double-cone blender makes regular hand washing unnecessary.

Advantages of the Double-Cone Blender

1. Produces a consistent mixture despite variations in the amount

2. It requires less energy compared to agitator mixers of comparable capacity.

3. The smooth inside and the access panel provide a hygienic design.

4. There is a brief amount of time between cycles.

5. Discharge Total as Well as Rapid.

6. Protects the fragile product from being messed up in any way.

7. There are various options available for wear resistance in the case of abrasive products.

8. Controls that are uniquely adapted to the situation

9. Configurable choices are available to choose from

10. Because of the cone blender's enclosed container, it can deliver effective rolling and cross-mixing of the product.

11. Homogeneous mixing can be achieved thanks to the 'Slant' design, which combines the conical shape found at both ends of the vessel.

12. It blends consistently, mixes, and de-agglomerates anything it interacts with.

13. Because the cone is statically balanced, the gearbox and the motor are shielded from excessive strain. This saves both of these components from breaking.

14. There are two different holes, one for feeding powder and the other for discharging it.

15. Depending on the product's qualities, you can add paddle-type baffles to the shaft to improve mixing performance. This can be done at any time.

16. The use of stainless steel for the contact parts contributes to the elimination of both corrosion and the contamination of the product. It has a mechanism that prevents dust from getting into the bins so that there is as little material handling as possible.

17. Incorporation of extra features such as a spray system, a loading system, a receiving hopper, and electrical connectors resistant to flames.

Whether working with dry powder, granules, or something much heavier and abrasive, this versatile machine will be up to the task. There is a timer function that helps with that. This feature improves its accuracy. Consisting of a cone shape and multiple shearing plates, this device makes blending and eradicating residuals a breeze. Adding more baffles in the form of paddles will improve the machines' ability to blend.

Loosely held powder clumps can be dispersed in this way, leading to greater consistency. There is an in-built fire motor that prevents any possible accidents. Despite any differences in bulk density between the mixing units, the double-cone blender guarantees a uniform blend with every batch. The body's stainless steel and rugged construction make it last for years with minimal wear and tear.

                                       

                                       

Double-cone Mixer CW-300 

The CW Series double-cone Mixer is a versatile machine that may be used in various industries due to its similarity to the V-type mixer. It has a powerful effect when combining powders and particles with a high degree of fluidity. Its polished stainless-steel barrel has an attractive appearance and is simple to operate, and it meets or exceeds the quality standards of similar international products.

The fast-mixing speed and the sound mixing effect of the CW Series double-cone Mixer make it ideal for blending ingredients prone to clotting or containing a certain amount of water. This machine has a novel sealing structure inside, so it doesn't pollute anything while it mixes. It also has a straightforward design, so it's easy to operate and maintain.

Blending with Ease in the W-Series double-cone Mixer:

Characteristic of Double-Cone Mixer CW-300 

The structure of a double-cone mixer is unlike any other. The blending vessel spins to combine the contents. This procedure promotes thorough and consistent mixing by causing the contents of the container to move in all directions. Load coefficients of 0.7 and above are considered safe.

Theory of Operation

As for the working principle of double cone mixers, its axis is offset from the container's center. As the container spins, the contents spread out, flow, and change their tangential position. Thus, the materials are thoroughly mixed under frequent and rapid rotation and turning, allowing them to quickly and efficiently fulfill the perfect mixing requirements.

Structure

The machine frame, motor system, mixing container, electrical control system, and other components make up the double-cone mixer.

• The machine's frame is built from structural components and a stainless-steel panel and houses the motor and control circuitry.
• The belt, speed reducer, chain wheel, and other drive devices make up the "drive system."
• The mixing vessel's unique double-cone structure is crafted from premium stainless steel. The GMP standards were met by making the interior and exterior smooth and easy to clean. Using the butterfly valve, you may regulate the flow of material. Under gravity, the substance flows out without clumping or spreading.
• Refer to the Electrical Control System Diagram for more information on the electrical control system.
• The machine's "frame" is made up of structural components and a stainless-steel panel, while the "drive system" and "electrical control system" are housed inside.
• The drive system comprises the belt, speed reducer, chain wheel, and other drive mechanisms.
• The mixing vessel's unique double-cone structure is crafted from premium stainless steel. It meets Good Manufacturing Practice (GMP) standards because of its smooth, easily cleaned interior and exterior surfaces. The butterfly valve regulates the flow of discharged material. Under gravity, the material flows freely and cleanly away from the area, eliminating the potential for buildup and contamination.
• Please refer to the Electrical System Diagram to learn more about the electrical control system.

 

Remarks

• The machine's "frame" is made up of structural components and a stainless-steel panel, while the "drive system" and "electrical control system" are housed inside.
• The drive system comprises the belt, speed reducer, chain wheel, and other drive mechanisms.
• The mixing vessel's unique double-cone structure is crafted from premium stainless steel. It meets Good Manufacturing Practice (GMP) standards because of its smooth, easily cleaned interior and exterior surfaces. The butterfly valve regulates the flow of discharged material. Under gravity, the material flows freely and cleanly away from the area, eliminating the potential for buildup and contamination.
• Please refer to the Electrical System Diagram to learn more about the electrical control system.

FAQs

Why would you need a blender with two cones?

So what are the benefits of a double-cone blender? A double-cone blender can combine the powders and granules thoroughly. The industry typically employs a double-cone blender machine or a dry-powder mixing cone blender. Industries across the board rely on mixers to knead together powders and granules.

How many Blender hardware configurations are there?

The dry cone blender machine and the dry-powder mixing cone blender are two machines that do an excellent job of mixing. To ensure that the mixture is well-rested, the cone of the double-cone blender has been statistically balanced.

Why do double-cone blenders mix?

Blending in a double-cone blender occurs primarily through a process of diffusion. A vessel is loaded with the ingredients to mix solids and rotated on its horizontal axis. Blenders that use a tumbler design, like the V-Blender or the double-cone Blender, rely on gravity to cascade the powder inside the spinning container.

How does a double-cone blender work?

The double-cone Blender is a practical and versatile machine for blending dry powders and granules into a uniform consistency. The whole thing accumulates stainless steel, including the parts that come into contact with the user. When it comes to homogeneity, an adequate volume of 35–70% of the gross volume is ideal. There are no blind spots, thanks to the SLANT double-cone design.

What do you call a double-cone?

If this quadric surface is essential for no reason other than that, ellipses, hyperbolas, and parabolas can be constructed by intersecting a plane with a double-cone.

Conclusion

A double-cone blender & mixer is a good option for achieving consistency when making a solid mixture. For many products across many industries, mixing is a complicated process step. The chemical, detergent, cosmetic, plastics, and fertilizer industries are in this category. If you require further information, feel free to check this article so you can learn different types of blenders in pharmaceuticals and pick the ones suit you best.